Analysis of Demand of Auxiliary Machinery Industry in Kingview Power Plant

Analysis of Demand of Auxiliary Machinery Industry in Kingview Power Plant

The electric power industry is a basic industry for national economic construction. It is also a technology-intensive and capital-intensive industry. It is closely related to the development of the national economy and the people’s lives. In recent years, with the rapid economic growth in China, the demand for electricity has soared and the power industry in China has developed rapidly. Thermal power generation, especially coal-fired power generation, will continue to play a leading role for a long time to come. At the end of 2006, the country’s installed power generation capacity reached 622 million kilowatts, ranking second in the world. Among them, thermal power is 480.05 million kilowatts, accounting for 77.82% of the total capacity.
With the continuous improvement of the operation and management level of large-scale thermal power units and the development of thermal power generating units to high-parameter and large-capacity power plants, people have paid more and more attention to modernized thermal power plants based on automation technology, control technology, computers and communication technologies. Automation technology has been vigorously promoted, which has promoted the development and construction of power plants. Power automation has become an indispensable part of the power industry's production management and industry development.
The auxiliary engine system of the thermal power plant is closely related to the production process of the power plant. Their normal operation is an important condition for ensuring the stable and full generation of the unit. Therefore, it is very important to monitor the auxiliary machine system reliably and effectively. Boilers, steam turbines and generators are the main equipment in thermal power plants, also known as the three mainframes. The devices that work in conjunction with the three major hosts are called auxiliary devices or auxiliary devices. Auxiliaries and their associated pipelines and lines constitute auxiliary systems. The auxiliary system of thermal power plants is mainly composed of three independent automation subsystems, which are the coal transportation, water, and ash removal subsystems. These systems work in coordination with the main system and they cooperate with each other to complete the production of electrical energy.
At present, large and medium-sized thermal power plants in China have connected the various control systems into three regional control points for water, coal, and ash via the network to achieve centralized monitoring. On this basis, all systems in the entire plant are connected into a large network. The unit control room set up the auxiliary machine monitoring operator station and realized the centralized monitoring of the auxiliary machinery of the whole plant. Usually the topology of the auxiliary monitoring network is divided into three layers, as shown in the following figure:

The bottom layer is the PLC host I/O station, the middle level backbone network is the real-time monitoring communication network between the PLC and the industrial control upper computer, and the uppermost layer is the host computer information exchange communication network. The basic structure of the coal conveying system, the water system and the ash removal system is the same, except that the number of IO points in each system is different.

Coal Power Plant Control System Solution

Background introduction

Coal-fired power plant's coal transportation system is an important part of the auxiliary engine system, and it is one of the important factors that ensure the stable and reliable operation of thermal power plants. A highly reliable and flexible fuel delivery system is an important guarantee for stable operation of the unit and even the entire power plant. Its operation will directly affect the safe operation of the power plant.
The coal transport system mainly undertakes coal preparation and coal loading tasks from coal sources to coal storage yards, from coal storage yards to host coal bunkers, or directly to host coal bunkers. The main control objects of the coal conveying program control system in thermal power plants include: coal feeders, three-way baffles, belt conveyors, coal crushers, iron separators, and plough-type unloaders.
Coal transport system features:
1. There are many equipments in the coal transportation system and they are complicated and complicated
2, the control process has a strong timing
3, the site environment is bad, dust, moisture, vibration, noise, electromagnetic interference are more serious, to the electrical equipment operation and maintenance are inconvenient
4, the entire system control dispersion, covering the distance
solution:
Most of the coal handling program control systems are implemented by PLC. Considering that the power plant's control program for coal handling control is relatively decentralized, remote I/O stations are set up at terminals, coal plants, raw coal warehouses, and coal distribution facilities. Due to the poor operating conditions of the coal conveying system in thermal power plants and various types of interference signals, optical fiber cables are recommended for communication between the centralized control system and remote I/O stations.

Monitoring system function:

1. According to the process flow, start and stop control of the program (reverse coal flow start and coal flow stop).
2, according to the situation of coal bunker, automatic start and stop coal line
3. Start, stop, and interlock control of the procedures for the coal dust removal system and the iron remover.
4. The accident interlock will stop automatically.
5. Automatic coal blending, manual coal blending and local coal blending for raw coal bunkers. Process coal blending has priority in coal blending, sequential coal blending, and coal blending.
6, can automatically identify the debris in coal automatic alarm, timely detection of broken coal and belt fractures and other hidden dangers.
7. Record important historical data and display real-time trend curves
8, the scene equipment operating conditions show that the accident sound alarm.
9, coal transmission equipment current detection and analog limit alarm.
10. The calculation of the coal in the coal bunker and the statistics report on the coal system.
11, maintenance warehouse and tail warehouse setting function. The system has the equipment maintenance status setting function. The equipment that is set as the inspection status is automatically prohibited from being put into operation.
Program Features
1. Adopting a distributed structure, it has good openness, easy expansion, and stable and reliable performance.
2. The network adopts standard industrial Ethernet, remote I/O, dual-cable redundant communication, and high security.
3, the upper machine hot standby form, reliability is good.
4, computer monitoring and management of powerful, real-time acquisition and display of operating conditions and related data, the picture is realistic and dynamic.
5, flexible adjustment of process parameters
6, friendly man-machine interface, easy to grasp
7. Perfect database function, convenient for querying historical data and tracing alarm status
8, standard communication network interface (Industrial Ethernet, Profibus, etc.), easy access to the user network.